{"title":"Lean Manufacturing","description":"\u003cp data-start=\"23\" data-end=\"318\" class=\"PDq2pG_selectionAnchorContainer\"\u003eBuild a strong foundation in Lean principles and learn how to improve productivity, reduce waste, and create more efficient processes. This collection includes practical training materials on workplace organization, material flow, changeover reduction, waste identification, and process mapping.\u003cspan aria-hidden=\"true\" class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp data-start=\"320\" data-end=\"532\"\u003eEach training kit includes editable presentation materials, practical templates, and supporting guides designed for manufacturing professionals, supervisors, engineers, trainers, and continuous improvement teams.\u003c\/p\u003e","products":[{"product_id":"digital-product-1","title":"6S WORKPLACE ORGANISATION — TRAINING DECK \u0026 AUDIT TOOLKIT","description":"\u003cp class=\"MsoNormal\"\u003eTurn \"we really should tidy up\" into a system that lasts. This complete 6S toolkit gives you everything to teach the method, run a real workplace audit, and hold the habit in place — a clean, organized and safe workplace, in one instant download.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003eBuilt for team leaders, continuous improvement and EHS champions, and anyone rolling out lean on the shop floor, in the warehouse or in the office. No consultants, no software to buy — just open, teach and audit.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eWHAT YOU GET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Awareness slides (PPTX): a 19-slide training deck covering what 6S is, the six pillars one by one, and how to make it stick with zones, boards and routine assessments.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Reference \u0026amp; pocket guide (PDF): a concise, print-ready guide to the six pillars and how to run a zone assessment. Keep it by the board and share it.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Assessment tool (XLSX): a 97-point zone audit across all six pillars, scored\u003cspan style=\"mso-spacerun: yes;\"\u003e  \u003c\/span\u003e0-5, with live pillar averages and a spider-web summary that tracks each zone against a target.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eTHE SIX PILLARS\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e1 - Sort: remove what you don't need.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e2 - Straighten: organize what you need; a place for everything.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e3 - Shine: clean to inspect, not just to look tidy.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e4 - Safety: find, control and design out hazards.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e5 - Standardize: create rules that make the good state visible and repeatable.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e6 - Sustain: make it a daily habit and a way of life.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eWHY 6S PAYS OFF\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003eA clean, organized, safe workplace quietly improves six things at once — safety, quality, speed, service, productivity and efficiency. You free up floor space, cut wasted time hunting for tools, expose problems early, reduce errors and breakdowns, and give your team real pride in where they work.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eWHY TEAMS LOVE THIS TOOLKIT\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Safer workplaces: safety sits at the center of 6S, not as an afterthought.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Built for teams: own it zone by zone and audit together in minutes.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Fully editable: adapt the audit and slides to any area, process or language.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Print-ready guide: learn the method and share it in one clean document.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- No software needed: works in Excel or any spreadsheet app you already use.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Instant download: get all three files the moment you buy.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eWHAT'S IN THE DOWNLOAD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- 1 x Awareness deck — .pptx (19 slides, fully editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- 1 x Reference guide — .pdf (print-ready)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- 1 x 6S assessment tool — .xlsx (97-point audit, live scoring \u0026amp; spider-web summary)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003ci\u003eInstant digital download. For personal and in-company training use.\u003c\/i\u003e\u003c\/p\u003e","brand":"Quality and Lean Hub","offers":[{"title":"Default Title","offer_id":46819527262381,"sku":null,"price":349.0,"currency_code":"MXN","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6971\/2557\/files\/01_hero_3393f7c1-b980-47ff-909f-adc51aed316a.png?v=1783771204"},{"product_id":"digital-product-2","title":"THE 7 WASTES OF LEAN — TRAINING DECK + ACTION PLAN","description":"\u003cp class=\"MsoNormal\"\u003eOnce you can see waste, you can't unsee it. This complete Lean-fundamentals toolkit teaches your team to spot the seven hidden wastes in any process — and gives them a working plan to remove them. No Lean background is needed: it's built from scratch, in plain language, and you can run your first improvement the same day.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003ePerfect for team leaders, continuous improvement and operations people, trainers, and anyone rolling out Lean on the shop floor, in the warehouse or in the office.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eWHAT YOU GET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Training slides (PPTX): a 16-slide deck that builds it up from scratch, \u003cspan style=\"mso-spacerun: yes;\"\u003e \u003c\/span\u003evalue vs. waste, the three activity buckets, all seven wastes (TIMWOOD) one by one, and the ICE method.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Print-ready deck (PDF): the same course as a clean PDF to learn, print and share with the team.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e- Waste action plan (XLSX): a ready-to-use TIMWOOD tracker — log each observation, tick the wastes that apply, quantify the impact, and assign an owner and due date. Includes a fully worked example and a quick guide.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eTHE SEVEN WASTES — REMEMBER TIMWOOD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eT - Transportation: moving materials more than they need to be.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eI - Inventory: holding more stock than the next step can use.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eM - Motion: people stretching, walking and reaching too much.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eW - Waiting: idle people or machines in the middle of a process.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eO - Overproduction: making too much, too early.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eO - Overprocessing: doing more than the job actually needs.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eD - Defects: scrap, rejects and rework.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eA SIMPLE METHOD THAT STICKS: ICE\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Identify: walk the real process and note every waste you see.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Categorize: sort the notes into the seven TIMWOOD types and prioritize.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Eliminate: tackle the biggest waste with a clear countermeasure — then repeat.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003ePro tip inside: overproduction is the No. 1 waste — making too much, too early triggers the other six. Fix it first and the rest start to shrink on their own.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eWHY TEAMS LOVE IT\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- See waste clearly: recognize the seven wastes hiding in everyday work.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Tell value from waste: separate what the customer pays for from what they don't.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- No Lean background needed: built from scratch; anyone can follow.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Fully editable: adapt the deck and the TIMWOOD action plan to any process.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Print-ready: a clean PDF to teach and share.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Instant download: get all three files the moment you buy.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cb\u003eWHAT'S IN THE DOWNLOAD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Training deck — .pptx (16 slides, fully editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Print-ready deck — .pdf\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Waste action plan — .xlsx (TIMWOOD tracker, worked example \u0026amp; quick guide)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003ci\u003eInstant digital download. For personal and in-company training use.\u003c\/i\u003e\u003c\/p\u003e","brand":"Quality and Lean Hub","offers":[{"title":"Default Title","offer_id":46819530965165,"sku":null,"price":299.0,"currency_code":"MXN","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6971\/2557\/files\/01_hero_064598e2-2e25-48b3-af06-39fd8b953366.png?v=1783771772"},{"product_id":"digital-product-7","title":"LEAN BASICS \u0026 THE EXPERIENCE LEAN SIMULATION","description":"\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eLEAN BASICS \u0026amp; THE EXPERIENCE LEAN SIMULATION - DECK + FACILITATOR GUIDE + SCORECARDS\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eYou can explain Lean on a slide — or you can let your team feel it. This complete workshop kit teaches ideas, then runs a hands-on assembly game where players watch waste fall as push gives way to pull, flow and takt. No Lean background needed: it's built from scratch, in plain language, and comes with everything you need to run it in about 90 minutes.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003ePerfect for Lean and continuous improvement leads, trainers and facilitators, operations and production managers, and anyone rolling out Lean on the shop floor, in the warehouse or in the office.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT YOU GET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Training slides (PPTX): a guided Module 4 deck that builds it up from scratch —\u003cspan style=\"mso-spacerun: yes;\"\u003e  \u003c\/span\u003evalue vs. waste, the eight wastes (TIMWOODS), how the simulation runs, and the four rounds of flow, pull and takt.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Facilitator guide (DOCX): a step-by-step guide to running the 90-minute game —\u003cspan style=\"mso-spacerun: yes;\"\u003e  \u003c\/span\u003ethe kit you need, the line and the product, all twelve roles, the customer requirements, the round loop and the debrief questions.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Simulation scorecards (XLSX): capture the results across all four rounds — a KPI sheet (lead time, WIP, output, productivity, with totals and averages that calculate for you), a types-of-waste sheet, and a perceived-stress sheet.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE EIGHT WASTES — TIMWOODS\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eT - Transport: excess movement of material between processes.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eI - Inventory: raw material, WIP or finished goods sitting idle.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eM - Motion: unnecessary movement of people or equipment.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eW - Waiting: people or parts waiting for a cycle to finish.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eO - Over-production: making sooner, faster or more than demand.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eO - Over-processing: more value added than the customer will pay for.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eD - Defects: scrap or rework.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eS - Skill: wasted knowledge and creativity of our people.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE SIMULATION — A FIVE-STATION LINE, TWELVE ROLES\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003ePlayers assemble a deliberately simple product along a five-station line — material handling, two pre-assembly steps, final assembly and final QC — so attention stays on the flow, not the craft. Twelve roles keep the learning honest: five operators build, four timekeepers measure, and three observers watch for waste. Customer requirements are read out and held to every round —\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eoutput only counts if it's built right.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eFOUR ROUNDS, FOUR RULES\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eEach round changes a single rule and only ever adds a constraint, so the group\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003efeels each Lean idea in isolation:\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Round I — Push: produce as much as possible; hand on in lots of 3.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Round II — Pull: only move forward when the next station's in-tray is empty.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Round III — One-piece flow: as before, but forward one piece at a time.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Round IV — Optimized: any improvement allowed; deliver one every 10 seconds (takt).\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eTrack the same KPIs every round and the story tells itself: lead time and WIP fall, output and productivity rise, and the line feels calmer as it goes. In the final round, balancing the work to a shared takt can lift output per operator by around 50% — with no extra effort, just less waste.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHY TEAMS LOVE IT\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Learn by doing: feel flow, pull and takt on a real line, not a slide.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- See the eight wastes: spot TIMWOODS as they appear, round by round.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Measure the gains: track lead time, WIP, output and productivity.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Ready to run: a full facilitator guide — set up and brief in minutes.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Card-box or Lego: play with simple props you already have to hand.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Auto-scoring: the scorecards total and average the KPIs for you.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- No background needed: built from scratch; anyone can facilitate it.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Instant download: get all three files the moment you buy.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT'S IN THE DOWNLOAD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Training deck — .pptx (Module 4, fully editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Facilitator guide — .docx (run a 90-minute simulation)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Simulation scorecards — .xlsx (KPI, waste \u0026amp; stress, auto totals)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003ci\u003eInstant digital download. For personal and in-company training use.\u003c\/i\u003e\u003c\/p\u003e","brand":"Quality and Lean Hub","offers":[{"title":"Default Title","offer_id":46819958554797,"sku":null,"price":349.0,"currency_code":"MXN","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6971\/2557\/files\/LeanSim_01_hero.png?v=1783812565"},{"product_id":"digital-product-9","title":"MATERIAL HANDLING · SUPERMARKETS, KANBAN \u0026 PLAN FOR EVERY PART","description":"\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eMATERIAL HANDLING · SUPERMARKETS, KANBAN \u0026amp; PLAN FOR EVERY PART — DECK + REFERENCE GUIDE + PFEP TOOL\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eFeeding a line by pull only works if the parts are there — right-sized and on time. This complete material-handling toolkit teaches your team to move parts and information together, so production pulls exactly what it needs: the right part, in the right place, at the right time, with the least inventory and effort. No background needed: it's built from scratch, in plain language, and comes with a\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eworking tool that helps you calculate the sizing\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003ePerfect for Lean and continuous-improvement practitioners, materials, logistics and supply-chain teams, production and industrial engineers, and anyone designing pull systems on the shop floor.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT YOU GET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Training slides (PPTX): a guided Module 7 deck that builds it up from scratch — supermarkets, Kanban \u0026amp; pull, delivery routes (milk-run and water spider), and Plan For Every Part.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Reference guide (DOCX): a companion guide with the sizing formulas — coefficient of variance, cycle stock, safety stock and the Kanban count — plus the design\u003cspan style=\"mso-spacerun: yes;\"\u003e  \u003c\/span\u003erules for routes and PFEP.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- PFEP \u0026amp; sizing tool (XLSX): a single source of truth for every part, paired with a supermarket \u0026amp; Kanban calculator that works out CV, cycle and safety stock, the total buffer and the number of Kanban’s automatically.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE FOUR PILLARS OF PULL\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e1. Supermarkets — a right-size inventory buffer (cycle stock + safety stock),\u003cspan style=\"mso-spacerun: yes;\"\u003e   \u003c\/span\u003eplaced where it's pulled, so downstream processes take what they need when they need it. Borrowed from the 1950s self-service grocery store.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e2. Kanban \u0026amp; pull — the \"visible record\" that says what to make, when and how much, so a process only ever replaces what was withdrawn. Nothing is made or moved without a Kanban.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e3. Delivery routes — the milk-run (time-fixed, quantity-variable) and the water spider move parts and information on a planned path and pace, freeing operators for value-added work.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e4. Plan For Every Part — one source of truth for how every part is stored, moved and replenished: the DNA of material and information flow.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eSIZE IT PROPERLY — THE MATHS, DONE FOR YOU\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eFirst check demand is stable: coefficient of variance (CV) = standard deviation ÷ average demand; aim for CV below 0.5. Then size the buffer and the signals:\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Cycle stock = average demand × replenishment lead time.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Safety stock = Z × σ × √(lead time), set by your service level.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Supermarket = cycle stock + safety stock.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Number of Kanbans = supermarket ÷ container quantity.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eFor example, at 400\/day with σ 28, a 3-day lead time, Z 1.65 and a container of 20, that's 1,200 + 80 = 1,280 units, or 64 Kanbans — and fewer Kanbans over time is a sign the process is improving.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHY TEAMS LOVE IT\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Least inventory: right-size buffers absorb variation without overstocking.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Pull, not schedule: replace only what's withdrawn and feed the line by demand.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Size it with maths: CV, cycle and safety stock and the Kanban count, done for you.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- One source of truth: a PFEP holds the plan for every part in one place.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Free your operators: milk-run and water spider keep them on value-added work.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- A working tool: an editable PFEP and sizing calculator, ready for your parts.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- No background needed: built from scratch; anyone can follow.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Instant download: get all three files the moment you buy.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT'S IN THE DOWNLOAD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Training deck — .pptx (Module 7, fully editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Reference guide — .docx (with the sizing formulas)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x PFEP \u0026amp; sizing tool — .xlsx (single source of truth + auto calculator)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003ci\u003eInstant digital download. For personal and in-company training use.\u003c\/i\u003e\u003c\/p\u003e","brand":"Quality and Lean Hub","offers":[{"title":"Default Title","offer_id":46820019994797,"sku":null,"price":399.0,"currency_code":"MXN","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6971\/2557\/files\/MaterialHandling_01_hero.png?v=1783815624"},{"product_id":"digital-product-11","title":"SMED — QUICK CHANGEOVER TOOLKIT","description":"\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eEvery minute a line stands idle between one product and the next is pure waste — and long changeovers quietly force big batches, extra stock and slow response to customers. SMED (Single-Minute Exchange of Dies) is the disciplined way to cut that idle time down to single digits. This complete Module 6 toolkit teaches the method and hands you a ready-to-use form to run a real changeover study the same day.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eIdeal for production and maintenance teams, team leaders, and continuous-improvement people on any line, cell or machine — no prior Lean background needed.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT YOU GET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Training slides (PPTX): a 23-slide deck across three sections — what SMED is (origins \u0026amp; benefits), the six-step process, and how to optimize \u0026amp; sustain.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Reference guide (DOCX): a concise pocket guide to the method, internal vs. external setup, and the ECRS questions — keep it by the machine.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Changeover observation form (XLSX): record, time and classify every step, then plan the improvement — with a full worked changeover example.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE CORE IDEA: INTERNAL VS. EXTERNAL\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eEvery changeover step is either internal (only possible with the machine STOPPED) or external (safe to do while it RUNS). The whole game is to move as much work as possible off the stopped machine, then streamline what's left — so the line is down for the shortest time possible.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE SIX-STEP PROCESS\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e1 - Identify: observe and record every changeover step.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e2 - Measure: time each step and the total changeover.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e3 - Classify: split every step into internal or external.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e4 - Convert: turn internal steps into external ones.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e5 - Optimize: streamline what's left with ECRS (Eliminate, Combine, Rearrange, Simplify).\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e6 - Standardize: train the new method and hold the standard.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eSteps 1-3 understand the changeover; steps 4-6 improve it and make the gains stick.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHY IT PAYS OFF\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Shorter lead time: smaller batches mean less stock, handling, floor space and cost.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Less downtime: fewer changeover losses lift OEE and free up capacity.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- More flexibility: switch products easily and schedule closer to real demand.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Easier training: simple, standard setups make operators quick to train.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Fully editable: record, time and classify any changeover in Excel.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- A proven method: the same approach that took Toyota from four hours to three minutes.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT'S IN THE DOWNLOAD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Training deck — .pptx (23 slides, fully editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Reference guide — .docx (pocket guide, editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Changeover observation form — .xlsx (observation form + worked example)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003ci\u003eInstant digital download. For personal and in-company training use.\u003c\/i\u003e\u003c\/p\u003e","brand":"Quality and Lean Hub","offers":[{"title":"Default Title","offer_id":46820030709933,"sku":null,"price":499.0,"currency_code":"MXN","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6971\/2557\/files\/01_hero_862a139c-4f46-4399-8650-7ab8da2030d1.png?v=1783816150"}],"url":"https:\/\/qualityandleanhub.myshopify.com\/collections\/lean-trainings.oembed","provider":"Quality and Lean Hub","version":"1.0","type":"link"}