{"product_id":"digital-product-6","title":"FMEA — FAILURE MODES \u0026 EFFECTS ANALYSIS","description":"\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eFMEA — FAILURE MODES \u0026amp; EFFECTS ANALYSIS · TRAINING DECK + REFERENCE GUIDE + WORKSHEET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eMost problems are cheaper to fix on paper than on the line. This complete risk-management toolkit teaches your team to find how a design or process could fail — before it fails for real — and to prioritize the risks worth acting on. No background needed: it's built from scratch, in plain language, and you can start your first FMEA the same day.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003ePerfect for quality and reliability engineers, continuous improvement and operations people, design and manufacturing engineers, project managers, and anyone responsible for getting ahead of risk in a product or a process.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT YOU GET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Training slides (PPTX): a guided Module 3 deck that builds it up from scratch, the foundations of risk, the two forms (Design vs Process FMEA), the full 10-step process, acting on risk, and a complete worked example.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Reference guide (DOCX): a companion guide with full Severity, Occurrence and Detection 1–10 scales, the 6M cause checklist, the ALARP model and the mistake-proofing hierarchy — keep it beside the worksheet as you score.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- FMEA worksheet (XLSX): a ready-to-use template — log each failure mode, score Severity, Occurrence and Detection, and the RPN calculates automatically. Includes analysis, action and re-analysis columns plus a ranking-scales sheet.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE 10-STEP PROCESS\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eSteps 1–6 build and score the risk; steps 7–10 reduce it and keep it controlled.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e1. Structure — list each item, function or process step (the rows).\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e2. Failure modes — every way each item could fail.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e3. Effects \u0026amp; Severity — the worst-case consequence, rated 1–10.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e4. Causes \u0026amp; Occurrence — why it happens (the 6M), rated 1–10.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e5. Controls \u0026amp; Detection — what prevents or detects it, rated 1–10.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e6. Risk Priority Number — RPN = Severity × Occurrence × Detection.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e7. Actions — agree changes that lower Severity, Occurrence or Detection.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e8. Re-analysis — re-score after actions for a revised RPN.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e9. Team review — accept the residual risk, or act further.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e10. Monitor — keep the FMEA a living document across the lifecycle.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eSCORE THE RISK — RPN = S × O × D\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eRate three things one to ten — how bad the effect is (Severity), how often the cause happens (Occurrence), and how likely you are to catch it (Detection) — and multiply them. There is no universal \"acceptable\" RPN: sort the FMEA from highest RPN downward and work down the list.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003ePro tip inside: prevent before you detect. Error-proofing (poka-yoke) that removes a mistake at source beats an active warning, which beats a downstream inspection.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eA WORKED EXAMPLE YOU CAN FOLLOW\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eA Process FMEA for baking bread. On the \"Weighing\" step, a contaminated container could make a customer unwell — Severity 10 × Occurrence 5 × Detection 7 = RPN 350. After defining a hygiene process and a pre-use check, Occurrence falls to 2 and Detection to 3, cutting the RPN to 60 — almost six-fold — without a redesign. The same example ships inside the worksheet so you can see a finished FMEA.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHY TEAMS LOVE IT\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Fail on paper first: find how something could fail before it fails for real.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Prioritize, don't guess: rank by RPN and tackle the biggest risk first.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Prevent, not just detect: choose controls that stop the problem at source.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Design or process: one method works for products and processes alike.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Consistent scoring: full 1–10 Severity, Occurrence and Detection scales.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Ready-to-use worksheet: auto-RPN, actions and re-analysis, adaptable to anything.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- No background needed: built from scratch; anyone can follow.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Instant download: get all three files the moment you buy.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT'S IN THE DOWNLOAD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Training deck — .pptx (Module 3, fully editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Reference guide — .docx (with the full S \/ O \/ D ranking scales)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x FMEA worksheet — .xlsx (auto-RPN, worked example \u0026amp; ranking scales)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003ci\u003eInstant digital download. For personal and in-company training use.\u003c\/i\u003e\u003c\/p\u003e","brand":"Quality and Lean Hub","offers":[{"title":"Default Title","offer_id":46819956752557,"sku":null,"price":549.0,"currency_code":"MXN","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6971\/2557\/files\/FMEA_01_hero.png?v=1783812142","url":"https:\/\/qualityandleanhub.myshopify.com\/products\/digital-product-6","provider":"Quality and Lean Hub","version":"1.0","type":"link"}