{"product_id":"digital-product-7","title":"LEAN BASICS \u0026 THE EXPERIENCE LEAN SIMULATION","description":"\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eLEAN BASICS \u0026amp; THE EXPERIENCE LEAN SIMULATION - DECK + FACILITATOR GUIDE + SCORECARDS\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eYou can explain Lean on a slide — or you can let your team feel it. This complete workshop kit teaches ideas, then runs a hands-on assembly game where players watch waste fall as push gives way to pull, flow and takt. No Lean background needed: it's built from scratch, in plain language, and comes with everything you need to run it in about 90 minutes.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003ePerfect for Lean and continuous improvement leads, trainers and facilitators, operations and production managers, and anyone rolling out Lean on the shop floor, in the warehouse or in the office.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT YOU GET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Training slides (PPTX): a guided Module 4 deck that builds it up from scratch —\u003cspan style=\"mso-spacerun: yes;\"\u003e  \u003c\/span\u003evalue vs. waste, the eight wastes (TIMWOODS), how the simulation runs, and the four rounds of flow, pull and takt.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Facilitator guide (DOCX): a step-by-step guide to running the 90-minute game —\u003cspan style=\"mso-spacerun: yes;\"\u003e  \u003c\/span\u003ethe kit you need, the line and the product, all twelve roles, the customer requirements, the round loop and the debrief questions.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Simulation scorecards (XLSX): capture the results across all four rounds — a KPI sheet (lead time, WIP, output, productivity, with totals and averages that calculate for you), a types-of-waste sheet, and a perceived-stress sheet.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE EIGHT WASTES — TIMWOODS\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eT - Transport: excess movement of material between processes.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eI - Inventory: raw material, WIP or finished goods sitting idle.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eM - Motion: unnecessary movement of people or equipment.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eW - Waiting: people or parts waiting for a cycle to finish.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eO - Over-production: making sooner, faster or more than demand.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eO - Over-processing: more value added than the customer will pay for.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eD - Defects: scrap or rework.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eS - Skill: wasted knowledge and creativity of our people.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE SIMULATION — A FIVE-STATION LINE, TWELVE ROLES\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003ePlayers assemble a deliberately simple product along a five-station line — material handling, two pre-assembly steps, final assembly and final QC — so attention stays on the flow, not the craft. Twelve roles keep the learning honest: five operators build, four timekeepers measure, and three observers watch for waste. Customer requirements are read out and held to every round —\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eoutput only counts if it's built right.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eFOUR ROUNDS, FOUR RULES\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eEach round changes a single rule and only ever adds a constraint, so the group\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003efeels each Lean idea in isolation:\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Round I — Push: produce as much as possible; hand on in lots of 3.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Round II — Pull: only move forward when the next station's in-tray is empty.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Round III — One-piece flow: as before, but forward one piece at a time.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Round IV — Optimized: any improvement allowed; deliver one every 10 seconds (takt).\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eTrack the same KPIs every round and the story tells itself: lead time and WIP fall, output and productivity rise, and the line feels calmer as it goes. In the final round, balancing the work to a shared takt can lift output per operator by around 50% — with no extra effort, just less waste.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHY TEAMS LOVE IT\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Learn by doing: feel flow, pull and takt on a real line, not a slide.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- See the eight wastes: spot TIMWOODS as they appear, round by round.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Measure the gains: track lead time, WIP, output and productivity.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Ready to run: a full facilitator guide — set up and brief in minutes.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Card-box or Lego: play with simple props you already have to hand.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Auto-scoring: the scorecards total and average the KPIs for you.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- No background needed: built from scratch; anyone can facilitate it.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Instant download: get all three files the moment you buy.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT'S IN THE DOWNLOAD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Training deck — .pptx (Module 4, fully editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Facilitator guide — .docx (run a 90-minute simulation)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Simulation scorecards — .xlsx (KPI, waste \u0026amp; stress, auto totals)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003ci\u003eInstant digital download. For personal and in-company training use.\u003c\/i\u003e\u003c\/p\u003e","brand":"Quality and Lean Hub","offers":[{"title":"Default Title","offer_id":46819958554797,"sku":null,"price":349.0,"currency_code":"MXN","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6971\/2557\/files\/LeanSim_01_hero.png?v=1783812565","url":"https:\/\/qualityandleanhub.myshopify.com\/products\/digital-product-7","provider":"Quality and Lean Hub","version":"1.0","type":"link"}