{"product_id":"digital-product-9","title":"MATERIAL HANDLING · SUPERMARKETS, KANBAN \u0026 PLAN FOR EVERY PART","description":"\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eMATERIAL HANDLING · SUPERMARKETS, KANBAN \u0026amp; PLAN FOR EVERY PART — DECK + REFERENCE GUIDE + PFEP TOOL\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eFeeding a line by pull only works if the parts are there — right-sized and on time. This complete material-handling toolkit teaches your team to move parts and information together, so production pulls exactly what it needs: the right part, in the right place, at the right time, with the least inventory and effort. No background needed: it's built from scratch, in plain language, and comes with a\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eworking tool that helps you calculate the sizing\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003ePerfect for Lean and continuous-improvement practitioners, materials, logistics and supply-chain teams, production and industrial engineers, and anyone designing pull systems on the shop floor.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT YOU GET\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Training slides (PPTX): a guided Module 7 deck that builds it up from scratch — supermarkets, Kanban \u0026amp; pull, delivery routes (milk-run and water spider), and Plan For Every Part.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Reference guide (DOCX): a companion guide with the sizing formulas — coefficient of variance, cycle stock, safety stock and the Kanban count — plus the design\u003cspan style=\"mso-spacerun: yes;\"\u003e  \u003c\/span\u003erules for routes and PFEP.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- PFEP \u0026amp; sizing tool (XLSX): a single source of truth for every part, paired with a supermarket \u0026amp; Kanban calculator that works out CV, cycle and safety stock, the total buffer and the number of Kanban’s automatically.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eTHE FOUR PILLARS OF PULL\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e1. Supermarkets — a right-size inventory buffer (cycle stock + safety stock),\u003cspan style=\"mso-spacerun: yes;\"\u003e   \u003c\/span\u003eplaced where it's pulled, so downstream processes take what they need when they need it. Borrowed from the 1950s self-service grocery store.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e2. Kanban \u0026amp; pull — the \"visible record\" that says what to make, when and how much, so a process only ever replaces what was withdrawn. Nothing is made or moved without a Kanban.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e3. Delivery routes — the milk-run (time-fixed, quantity-variable) and the water spider move parts and information on a planned path and pace, freeing operators for value-added work.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e4. Plan For Every Part — one source of truth for how every part is stored, moved and replenished: the DNA of material and information flow.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eSIZE IT PROPERLY — THE MATHS, DONE FOR YOU\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eFirst check demand is stable: coefficient of variance (CV) = standard deviation ÷ average demand; aim for CV below 0.5. Then size the buffer and the signals:\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Cycle stock = average demand × replenishment lead time.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Safety stock = Z × σ × √(lead time), set by your service level.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Supermarket = cycle stock + safety stock.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Number of Kanbans = supermarket ÷ container quantity.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003eFor example, at 400\/day with σ 28, a 3-day lead time, Z 1.65 and a container of 20, that's 1,200 + 80 = 1,280 units, or 64 Kanbans — and fewer Kanbans over time is a sign the process is improving.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHY TEAMS LOVE IT\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Least inventory: right-size buffers absorb variation without overstocking.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Pull, not schedule: replace only what's withdrawn and feed the line by demand.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Size it with maths: CV, cycle and safety stock and the Kanban count, done for you.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- One source of truth: a PFEP holds the plan for every part in one place.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Free your operators: milk-run and water spider keep them on value-added work.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- A working tool: an editable PFEP and sizing calculator, ready for your parts.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- No background needed: built from scratch; anyone can follow.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- Instant download: get all three files the moment you buy.\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003cb\u003eWHAT'S IN THE DOWNLOAD\u003c\/b\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Training deck — .pptx (Module 7, fully editable)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x Reference guide — .docx (with the sizing formulas)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e- 1 x PFEP \u0026amp; sizing tool — .xlsx (single source of truth + auto calculator)\u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\" style=\"margin-bottom: 0in;\"\u003e\u003ci\u003eInstant digital download. For personal and in-company training use.\u003c\/i\u003e\u003c\/p\u003e","brand":"Quality and Lean Hub","offers":[{"title":"Default Title","offer_id":46820019994797,"sku":null,"price":399.0,"currency_code":"MXN","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6971\/2557\/files\/MaterialHandling_01_hero.png?v=1783815624","url":"https:\/\/qualityandleanhub.myshopify.com\/products\/digital-product-9","provider":"Quality and Lean Hub","version":"1.0","type":"link"}